Ocean Falls Museum

Giving The World A Glimpse

Into The Heart And Soul

Of A Town So Loved

Where The Waters of The Sky

Meet The Waters of The Sea

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Ocean Falls Museum - Personal Recollections

Memories of  Soren H. Bach

The Information and Photographs are exerted from Mr. Bach's website with permission.

And can be viewed Here: www.shbproductdesign.com

 

Ocean Falls is a small town located on the rugged Canadian west coast of British Columbia. During it's lifetime the town has experienced several major changes. The town started as a small sawmill town in the beginning of the 1900 but later developed into an important pulp and paper mill town. The pulp and paper mill was operated by various owners right into the beginning of the 'eighties.

Nowadays, the town is again a small town. However, the Ocean Falls of the past still exist in the memories of the thousands of people who once made this town their home.

Ocean Fall was quite a special town and it strongly influenced all who lived there. In spite of it's isolation and the exposure to one of North America's highest yearly rainfalls, Ocean Falls supported a large paper mill, a sizable town site and a thriving community.

Ocean Falls is located at the end of a long inlet and it is nested amongst mountains as high as 4000 feet. A dam controls the water outfall of a large lake which is fed by rain and snow from the mountains. The natural waterfall which existed prior to the installation of the dam was one of the primary reasons for establishing a large pulp and paper mill at Ocean Falls. The relative inexpensive hydro power and the availability of clean water made the installation of the paper mill economically attractive.

The paper mill complex is now demolished. However, the hydro turbines which were an integral part of the original mill still produce electricity to adjacent communities.

The purpose of these web pages is not to record history but to reach out to people who once lived in Ocean Falls when the town was a busy paper mill town.

 


"Mill site Photographs"
 

Dam and Pentstocks

Winter picture of Mount Baldy showing the Dam and the two pent stocks


View of Mill from the Town site

View of Machine room with the Engineering office to the right. Wood room in the back.


Dam spillage
A day with surplus water spilling over the Dam. Two gates are open.

 

Wood Room

The somewhat dilapidated looking wood room during a renovation


Jack Ladder
The "Jack Ladder" hauling wood into the wood room. A truly amazing amount of wood.

Head Rig
The "Head rig", a huge band saw with a traveling carriage. No job for the faint of heart.


Hog Fuel conveyors

Hog Fuel conveyors with the Power plant and smoke stack behind.


Hydro Turbines
The turbine room with Pelton hydro turbines. Some still working today

 

Mill view from Dam site
Picture taken from the Dam on a nice moonlit evening.

Mill view from Town Site
A paper barge is tied-up at the marine elevator next to the paper warehouses.

 

New Groundwood turbine casing half
The bottom half of the large hydro turbine which powered a "Great Northern Grinder".


 

Town site Photographs

Ocean Falls Aerial View. (By Google)


Martin Inn and Town site

Mount Baldy with "Martin Inn" and the Town site office in front.


High view of Town site
Wooden roads and a view of the long bridge to the left leading to the mill site.


The old bunkhouse and the track of the tragic mudslide of 1965 to the right.

Harbour

A most typical Ocean Falls day, Wet, wet, wet. The medical clinic and hospital in the foreground


Hospital and medical clinic

Ocean Falls hospital and clinic. Dr. Daniel and Dr. Wahl's names on the sign at the door.


Post office

R.C.M.P building and Post office. Notice steam line along road which heated the houses.


Ocean Falls RCMP attachment boat

RCMP boat at dock. Marine shop in front of "Willows Apartments".


Ocean Falls Inlet
In beautiful weather, Ocean Falls is magnificent

BC Airline Ramp with a parked Mallard
"B.C. Airlines" Mallard amphibian on ramp at Martin Valley.

No roads into or out of Ocean Falls.

Northland Prince arriving
The link to the outside world "Northland Prince" arriving. The ship came twice a week.

 

Johnston Terminal dock
      The "Johnston Terminal" dock where the "Northland Prince" ship tied up while in town.


Nightime in Ocean Falls
A very nice evening picture showing the many cozy houses in Ocean Falls.

View when leaving Ocean Falls. Martin Valley to the right
 

Town Site Events
 

July 1 parada

July 1st Parade. Local Piper

 

Local Pipe Band

Pipe Band and Legion members behind

 

R.C.M.P. participation

R.C.M.P. participation
 

    Candies

Candies for the Kids using Mill equipment

 

Improvised train for the July 1st parade

On special days such as July 1st, the days were celebrated in Ocean Falls just as they were celebrated in all other Canadian towns. Considering that there were only about 2,000 people living in Ocean Falls when these photographs were taken, it is amazing that such a large Pipe band could be assembled. To entertain the children it became necessary to create special effects by using mill equipment as shown. The Pipe band is marching up Front street past the Martin Inn hotel. The entrance to the town's beer parlour is to the right in the picture. The little train created by using a tractor is passing by the Imperial Bank of Commerce. 

During Canada's Centennial year in 1967 the Canadian Navy visited Ocean Falls with two ships. They were open for visits to people from the town. One of the frigates was tied up at the mill's paper warehouse docks. The ship was decorated with lights and was quite a sight in Ocean Falls. There was a cocktail party arranged on the ship on one of the evenings. For a small town such a visit made a big impression on all, especially the children

Canadian Navy visit Centennial Year

 

Ocean Falls Engineering office and Staff

I am quite sure that the photograph of the engineering office is one of the few photo which can be found of this office. This photo will most likely not be of  value to anybody except to the people who worked in this office. The engineering office in Ocean Falls was an excellent training ground for engineers and designers. Rarely can a pulp and paper mill be found similar to the Ocean Falls mill. From a pulp and paper technology viewpoint, the mill was a groundwood, a sulphate and a sulfite mill. There were a total of 5 paper machines all designed differently and running different paper grades. The variation in engineering work in Ocean Falls was endless. There was the mill itself with it's many different pulp and paper processes. There was the dam, the turbine/generators, the harbour and the whole Townsite.  Enclosed are photos of my friends and colleagues working in this office. It is my  hope that someone from their families might spot them. Today, in they year 2009, these photographs are over 40 years old and sadly some of the people shown have passed away. Missing from the photos are other engineers who worked in this office  in the sixties such as Bob Lennox, Frank Elkins and Grant Hepburn.

Engineering office

Engineering office-Windows facing harbour

Mort Heap

Mort Heap-Plant Engineer

Dough Ship

Doug Ship

Biran Tooms

Brian Tooms

John Walford

John Walford

John Fozzard

John Fozzard

Rita Mae

Rita Mai

 

John Brown

John Brown

 

 

Soren Bach

 

Reflections related to paper  machine operation

There used to be 6 paper machines in operation at the mill. However, the oldest No. 6 machine was not in operation while I worked at the mill. The machine was so old, that the  dryer gears were made out of wood. In other words, a machine which belonged to the 1800 rather than the 1900 century. The remaining 5 machines produced so many different paper grades that today all these grades would never  be produced in a single paper mill. The mill produced newsprint and rotoprint on two of the machines, the furnish mainly consisting of groundwood pulp. Two more machines produced many different weights of unbleached kraft grades such as light and heavy paper bag  and wrapping grades the furnish being mainly sulphate pulp. One machine was totally dedicated to tissue paper production the furnish being mainly sulfite pulp.

It took years to become a proficient paper maker. A paper maker would start in the finishing room and work his way up through back tending to wet end tending. The paper machine superintendent was an important person for very good reasons. The miracles he had to perform with his paper makers to get a paper slurry to run through the Ocean Falls machines to end up as finished paper was close to a miracle. When the paper was not coming off the dry end of the machines, the Mill Manager and other staff had to stand back and hope that the paper machine boss would manage to save the mill's profitability for the month. 

There is an abyss between  modern pulp and paper operators and the old paper makers of Ocean Falls, two entirely different species of paper makers. The modern pulp and paper operator is located in an air conditioned control room with subdued lighting where the operator is watching the distributed control system displays. In many cases, the operator can not see the machine or machines he or she is controlling. Every conceivable parameter involved in modern paper or pulp making is monitored by dozens of moisture, temperature, pressure and flow sensors and their output available to the operator by the touch of a computer key. Any out-of-range process variation measured by these sensors is gently and automatically adjusted by the control systems. The modern paper maker can call up any and all past events associated with these variations in the form of graphs or what have you. 

A paper machine or a pulp machine is built in separate sections, each section driven by separate drives. The relationship of the speed between the sections is very important and in paper making language called the draw. Today, variable frequency drives or DC drives control the speed of these various sections. The speed difference between the sections, or the draw, can be adjusted very accurately in the control room and the electrical control systems take care of the rest. 

The paper makers of Ocean Falls had none of these facilities. His control room consisted of a couple of electrical panels sitting in the middle of the floor between two paper machines. He would have a group of ordinary on/off switches, some amp meters and if lucky, a couple of temperature indicators/recorders in hirntrolling the flow of stock to the headbox. The noise level between the machines was very high and in the summer time the temperature in the machine room would be close to that of a sauna. The concept of hearing protection was not invented at that time. Due to the heat, the papermakers would often work in their undershirts since the teeshirts were not invented at that time either. The paper stock would enter unpressurized headboxes and flow by gravity onto the wet end.

How the paper makers managed to get the "tail" as it is called from one section to the other is also hard to understand. The tail is the very first strip of paper which has to be threaded through the machines. The Ocean Falls paper makers would catch the soft, wet paper strip by hand and throw it into the next section hoping that it would stay there. Today, there are modern threading systems which automatically starts the travel of the sheet through the presses, dryers and calender stacks if paper.  When the Ocean Falls paper maker had to adjust the draw between sections, he would go and turn a hand wheel on the back of the machine which then would move a belt on a conically shaped drive pulley. 

The quality control of the paper coming off the machine consisted of the Backtender running his hand over the paper on the pope reel to check for wrinkles and he would be tapping the reel with a stick to ensure that the reel was building up uniformly. The paper quality would later be further investigated by paper testers. However such feedback would not come back in time for instant adjustment should something not be right. Today,  many of the paper qualities are continuously monitored  and backed-up by state-of-the-art laboratory work. The above description of old versus modern paper making is not an attempt to belittle the modern operator. There is no comparison anymore. Paper and pulp produced today is produced at a speed and at a quality which would have been totally impossible to achieve on the old machines. The technical expertise of modern operators can not be compared to the old "hands-on" expert papermakers of the past.

 

Paper machine drives and paper machine basement

The No. 1 and 2  paper machines at Ocean Falls were driven by steam engines, a highly unique type of drive considering that the paper machines were installed in 1916 and 1917. Again, a leftover technology from the 1800 century when the steam engine was king. Going by memory, the steam engines were Corlitz, two cylinder, compound engines. In the middle of the two cylinders, there was a huge flywheel which would drive a much smaller pulley mounted on a line shaft. The steam engines were installed in the machine room basement. These pulley drives were unique because they were rope drives. I believe the rope was a 1 1/2" diameter manila rope. The rope must have been close to half a mile long. It was very entertaining when the mill had to replace a worn-out rope. The operation would take care of nearly half of all the millwrights in the mill. The rope was so long, that the rope spool would be located in the far end of the machine room basement. The millwrights would stand in a long line throughout the basement and slowly feed the rope unto the flywheel. 


I could never have visualized that I one day would have to produce steam engine diagrams. This task was carried-out by an instrument which would plot the steam pressure in the cylinders related to piston travel. Such steam diagrams will indicate the efficiency of the steam engine and they had to be done on a regular basis. This was the only way the performance of the engines could be properly assessed. To calculate the efficiency it was necessary to  measure the area of the enclosed curve produced by this instrument. For this we used a planimeter, another instrument now belonging in museums.

The line shaft driven by the small pulley ran the full length of the machine room basement. The paper machine consisting of a wet end, presses, dryers and calenders was driven by this line shaft. Conically shaped smooth pulleys were driving flat belts which would run to the upstairs machine room  operating floor. The belts would drive shorter shafts also equipped with cone pulleys. A gear box coupled to the upstairs driveshafts would provide the final speed required of the paper machine sections. Moving the flat belt on the cone pulleys would vary the speed of each individual machine section. 

Talking about the paper machine basement brings up another memory. As mentioned earlier, it was often very difficult to start up the paper machines and everybody were worried about paper breaks in the dryer sections. A break in the dryer sections would mean that a lot of paper had to hauled out by hand, a very time consuming business. At the end of the paper machines there was a special final paper finishing roll stack called a calender stack. It would not take much to get a break at the calender stack. These stacks were quite temperamental. In order not to have to shut down the machine, there were large openings in the floor where the paper from the dryer section could be dropped down to the basement. Sometimes there were real problems getting the sheet through the calender stack. The last thing the paper makers wanted was to shut down the whole machine. So they kept trying and trying. The paper makers often ended up with nearly half the paper machine room basement full of nice, dry newsprint. When you looked into the basement you could not even look through it since the paper went nearly to the ceiling. There was equipment such as pumps running inside the big mountain of paper. I often feared that we would get a basement fire but I can not recall the mill having  a basement fire of any consequence. The rejected paper would by the way be repulped in beaters and recycled.
 

Beater Room and Groundwood mill

The Ocean Falls paper mill included a department called a "Beater Room". Today a beater room is old pulp  technology. The "Beaters" of the past are now replaced by refiners and repulpers. The Beaters were large oval wooden tubs with a center wall and a large beater roll mounted on one side of the vat. The beater roll also made  of wood was equipped with numerous steel bars mounted in the surface of the roll. The beater tub was filled with paper stock or recycled paper waste plus water. The paper and pulp would be drawn between the beater roll and the bottom of the tub and would this way circulate many times around the vat. These beaters were an important part of the stock preparation process  to prepare the paper stock for the paper machines. The beaters would operate on a batch principle, the stock being dumped into a beater chest once the paper stock was properly refined. 

As mentioned, the Ocean Falls mill produced three major grades of pulp stock. Mechanical pulp, sulphate pulp and sulfite pulp. The sulphate and sulfite pulp was produced in batch digesters, large cooking vessels. The mechanical pulp was produced by grinding wood blocks in closed pulp wood grinders. The original groundwood grinder room was very old dating back to the beginning of the mill. It employed a very primitive and manpower intensive process. The original groundwood grinders were quite small and they were 3 pocket grinders. Each grinder had three separate pockets  which the operator would fill with with relative small blocks of wood. Each operator had a small wood pile by the side of his grinder. The operator would load the grinder by opening a simple plate door. Once the wood was inside the pocket and the door closed, the operator would open a steam valve on top of the pocket. The steam pressure would drive a piston down on top of the wood thus pushing the wood against the large grindstone running inside the grinder. It was  necessary to cool this process with water to avoid the wood from burning and to provide a final pulp slurry. The efficiency of the grinding operation was poor based on wood utilization. Towards the end of the grinding cycle there was a loss of wood since the very last wood in the pocket could not be ground properly. The grinders produced a lot of what was called slivers. These slivers were screened out and sent to a sliver pit. 

The groundwood room could be compared to Dantes inferno due to it's layout, darkness. moisture and  steam escaping from the grinders. The floor of the operating floor was low and traffic through the grinder room was by catwalks about 12 feet above the operators. It was always an amazing sight to see these men working below in all the steam and water spray from the grinders. Such working conditions would most likely not be tolerated in any  industry today, and rightfully so. 

In the middle of 1960 these grinders were replaced with modern "Great Northern" grinders some driven by a water turbine and others by electric motors. The feeding of these grinders was now a mechanical process, the blocks coming in by a large conveyor. 

 

More paper machine stories

This story also relates to the paper machine operation. There were times when the paper makers including the superintendent just could not get the machines to run properly. They would experience paper breaks all the time. In desperation, the superintendent would make the claim, that the machine was misbehaving because it was out of alignment. Every time there were frequent breaks on one of the paper machine the younger engineers and draftsmen would get nervous. (We could hear the paper breaks in our nearby office. Calender breaks are very noisy). Should the paper boss declare that a machine was out of alignment, it was the task of the engineers to figure out where it was out of alignment. For some reason, we were always told that the misalignment was in the dryer sections. A paper machine dryer section is a totally enclosed machine section with a large hood enclosing the dryers. The dryers consist of large, steam heated steel cylinders which rotates and dries the paper as it travels through the dryer section. To support the paper there are machine felts carrying the paper sheet. Having received marching orders, we would strip down to nothing and jump into a disposable paper coverall. Time was of essence and we had to enter the dryer sections soonest possible. The temperature inside the dryer was impossible high and the dryer rolls were so hot, that we had to jump from one foot to the other to keep the feet from burning. Under these conditions we worked for hours with plum bobs and other instruments checking that all the dryer rolls and smaller rolls within the dryer section were parallel.  It must have been a twice a year performance. I do not ever recall  that our work resulted in the re-alignment of a dryer roll. By some miracle, the machine always started up after our sweaty and unpleasant work. I guess we brought good luck to the paper makers and their machines.

 

An Ocean Fall's Xmas party
The company would host a Xmas party for the mill operators and the mill staff every year. These parties would take place in the Martin Inn ballroom which also had room for dinner tables. They were very nice parties especially because it was rare to have large parties in town during the year. Everybody would show up in their best clothes and some of the men were in tuxedos. I remember one such party. We had finished our nice Xmas dinner. There was an open bar and it was very busy. The dancing had started and we were all dancing with someone else's wife. It must have been around 12:30 or perhaps as late as 1:00 AM when the big steam whistle over at the mill starting blowing. We counted the blows of the  whistle and thus knew, that there was a fire in the mill. People who were supposed to respond to such a problem and also people not supposed to, staggered across the bridge to the mill to find that there was a fire in the No. 1 machine dryer sections. This was a big fire, a typical dryer fire, not much flame but lots of smoke. In spite of all the lights being on in the machine room we could barely find our way around due to smoke. There were long walkways running high up on the side of the dryer sections and people were on these walkways with fire hoses. I must admit, it is one of the most funny things I have seen since everybody were running around in three-piece suits and tuxedos dragging fire hoses behind them. We got the fire out but it was too late to go back to the party and honestly, our clothes would not have presented themselves well if we had returned. Certainly one good way to remember a Xmas party at Ocean Falls.
By the way, it was not uncommon to get fires within a dryer section. The paper dust was everywhere inside the dryer hood in thick layers, some areas even soaked with lubricating oil. All the steam heated dryer rolls were supported and running in sleeve bearings which needed constant lubrication. The paper machine was equipped with a centralized lubrication system. Should the oil flow fail to one of the bearings it would not take long before a fire would start due to the overheated bearing. These fires were stubborn fires to put out since the fire would glow within the heavy paper dust layers that could not get enough oxygen to support an open flame. Something else to consider when fighting a dryer fire was not to spray cold water on the dryer rolls. The dryer rolls were fabricated of cast steel and cold water on a hot roll could cause the roll casing to crack thereby destroying the dryer roll. 

Harbour Dredging
The Ocean Falls harbour had to dredged from time to time. The mill was depositing a fair amount of organic material in the harbour. This was back in the time where words such as air and water pollution were fairly new words. A large dredge was brought in from Vancouver complete with skipper and dredging crew. The dredging crew was housed I believe in the old, long bunkhouse. To get out to the dredge, the crew had to walk for about 8 minutes to get down to the wharf where a boat would take them out to the dredge. The dredging crew was certainly not used to the heavy rainfall in Ocean Falls and they were complaining. The crew decided to request that they be driven by taxi to and from the dock if it was raining. Considering that there was only one taxi in Ocean Falls and that the walk was only 5 to 8 minutes, the boss of the dredge said that he would have to think about their request. A week later the boss called the crew together. He opened a large box just received from Vancouver. Out of it, he pulled the most beautifully coloured ladies umbrellas and handed one to each crew member. This story spread fast in town and there was a smile on everybody's face every time a dredging crew member was spotted.


Rain and weather memories
It is difficult to write about Ocean Falls and not to say a few words about the rain because it was a part of one's life during periods of the year. As mentioned earlier, Ocean Falls is exposed to one of the highest yearly rainfalls in North America. Matching rainfalls can only be found at a few spots in Alaska and on the Hawaiian island of Kauai. The heavy, steady and daily rain usually starts towards the end of September or the beginning of October. The heavy rain is caused by the warm, very moist airflow coming in from the Pacific Ocean to the west. The mountains are lower out on the edge of the coast line and they gently rise towards Ocean Falls where Caro Marion is about 4,000 feet high. I do not know what the yearly record rainfall is for Ocean Falls. However, there was an official weather station located at Ocean Falls. The engineering department was in charge of collecting the daily data and to transmit this data. I do remember that one of the years we had close to 200 inches of rain. In metric terms, that is equivalent to 5 meters of rain. Most of the rain falls between the beginning of October and Christmas and is intermittent during January and February. Not only is Ocean Falls exposed to endless days of rain, but the rainfall can be extremely heavy. There have been rainfalls measuring 8 inches in 8 hours, i.e. 1 inch/hour. Quite often the rain is accompanied by a westerly storm blowing perhaps 30 to 50 knot. In such conditions the rain comes at you horizontally and not vertical. 
During the rainy season you really did not have to look out of your windows to see if it was raining before leaving for work. You knew it was raining. The decision you had to make was; are you going to leave for work in just your rubber-overs with an umbrella, or are you going to jump into full rain gear and rubber boots. This decision did require a quick look outside before you opened the door. Should you make the wrong decision and not dress properly, you would be totally soaked before completing your 5 to 10 minutes walk to the mill. Heavens only know how many times we sat down at our office desks with the rain water running down our backs. It could take several hours to dry up properly. Rubber-overs by the way, are large rubber shoes with zippers into which you can step with your normal shoes. In Ocean Falls they were an absolute necessity if you were an office worker. 
During heavy rainfalls it was interesting to see whose boat had gone under during the night when on your way to work in the morning. Fortunately, it was mainly the smaller boats which suffered such a fate. All it took was for the boat cover to drop a corner inside the boat and you would have a perfect water funnel working on your behalf. We had a small plywood speedboat for a while with two 40 hp outboards. It had a small cabin but was open in the back. More than once did I sit in a howling rain storm at 2 or 3 in the morning bailing water and this in nearly total darkness. We did manage to drown the boat eventually and our two engine boat became a one engine boat because of saltwater damage to one of the engines. 
The months of January and February would bring colder weather. This would often result in heavy wet snowfalls but could at other times be nice dry snow. Ocean Falls could often be bone chilling cold for a period of several weeks. 
During the winter a high pressure area builds-up over Alaska and Yukon. This high pressure area results in the winds becoming easterly outflow winds rather than the normal warmer westerly winds. The winds coming down the mountain side of  the Mount Baldy could be dreadfully cold. The wind would funnel in between the mill paper machine building and the Hudsons Bay store on the other side of the mill. The only normal access to the mill was via a long wooden bridge supported by pilings. It certainly woke you up in the morning having to cross this bridge.
This bridge brings up another story. One of the engineers at the mill had been a Lieutenant Commander in the British Navy. It was stated that he had skippered a British frigate during the second world war. He had for this reason been on the bridge of  many ships. He told us, that the front surface of the bridge on a war ship was designed and built to throw the air over and above the heads of the personnel on the bridge. This would protect them from the ever present rain and cold air. The front of the bridge railing was built so that the rail was leaning forward by perhaps 30 degrees. In addition, a second plate was added to the sloping front supported by ribs. This design would act as a wind tunnel and at the speed of a war ship, the wind would be forced high up above the bridge. The engineer talked the plant engineer and mill manager into copying this design onto the bridge running from the Townsite to the mill. By using timbers and plywood a war ship bridge design was added to the mill bridge. This installation worked perfectly. It was a real pleasant change from the previous ice cold walks. This surely was what one would call applied engineering. 
The cold spells were often the times where people could not get in and out of town except by ship. The amphibian and float planes could not fly either due to icing in the air or icing on the hull or pontoons when landing. It was actually quite annoying since this could go on for a week or two. It would stop all business traveling and mail and newspapers would not arrive daily.

Ham radio and Television in Ocean Falls
There was only one radio station to listen to in Ocean Falls during the daytime. A small 50 watt repeater transmitter was beaming the Canadian Broadcast Corporation signal across town. This did have it's advantage since it was never necessary to move the radio dial to search for other stations. However, the town had regular telephone service so outside communication was not a problem. "B.C. Telephone" had a full time employee in town servicing it's customers. The telephone signal from Ocean Falls was beamed towards Calvert Island where the B.C Telephone had a strong repeater station. There were four very active radio amateurs in town, I was one of them.

 

 

We were all close friends and spent a lot of time together. There was Bert Barley, a Sulfite mill foreman, Doug Carson, an instrument mechanic and Ken Smith, a papermaker. Radio reception and the transmission of signals in Ocean Falls was not very good due to the many mountains adjacent to the town. To offset this limitation we spent more time using telegraphy than using microphones since the telegraphy signal (cw signal) would get out much more readable. As a result, we were all fast and competent telegraphy operators. Ken had been a telegraphist in the Canadian Navy and his telegraphy was as precise as machine telegraphy. Being able to communicate with the outside world did help to offset some of the isolation of living in Ocean Falls.
When I arrived in Ocean Falls in 1963 there was no television signal and subsequently no television sets. It must have been around 1965 when it was decided to get a TV signal into Ocean Falls. For some reason I ended up assisting with the first trials to establish TV signal reception in town. The television signal was transmitted from the town of Terrace north of Ocean Falls and then transmitted by repeater stations to Ocean Falls. I can still remember sitting on the top of Goat Mountain with a parabolic receiving antenna and a signal strength meter. We got to the top of the mountain by using a Bell helicopter. Never before or later in life have I been exposed to so many mosquitoes as I was on Goat Mountain. I am sure that the TV signal strength must have suffered from the density of the mosquitoes between the transmitting  and receiving antennas. 
Now suddenly Ocean Falls had a TV signal and everybody proceeded  to buy television sets. A considerable amount of these television sets were purchased from the local Hudson's Bay store. However, there was one problem to overcome. There were not anybody in town who could repair televisions. I decided, it would be good for me to get some more electronic troubleshooting experience by repairing television. I approached the manager of the Hudson's Bay company and told him, that if he would purchase the necessary test equipment, I would repair the televisions his company had sold. However, I told him that I would not do any house calls and that all televisions would have to be brought to my home for repair. We agreed on this arrangement. I received the necessary test equipment and soon my basement was filling up with television sets. This partly because I could only work in the evenings and weekends. Since I believe I was the first radio/television repairman in town at that time, I also ended up with a major portion of the towns radios as well as the old reel-to-reel tape recorders. It was a very steep learning curve since I had to cover the repairs of whatever make and type of TV people had purchased. Even worse, the TV signal strength was very poor even in the best signal reception areas of town. Subsequently, the horizontal oscillator would not lock-in properly with the result that the television pictures would be rolling and folding. It was not easy to explain to people that it was nearly impossible to get their brand new television working properly. Many of these sets were of the older type where all other entertainment components were built into one unit. In other words, it was a total disaster for the people having such units. I must admit I often felt that the owners of these non functioning TV sets blamed the repair man for their dilemma. Not a good feeling if you are the repair man. 

References, comments and contact information
Soren H. Bach, worked in the Ocean Falls Engineering Department from 1963 to 1968. The mill was at that time owned and operated by the Crown Zellerbach Company. Prior to moving to Ocean Falls I worked at the Elk Falls Mill at Campbell River, B.C. also a Crown Zellerbach mill. Following Ocean Falls I was employed by the Northwood Pulp mill in Prince George, B.C. From 1976 to 1998, I worked with the Pulp and Paper Consulting Engineering Company H.A.Simons Ltd.located in Vancouver, B.C.. Thus, my total working life of 35 years was spent in the Pulp and Paper engineering field. I was strongly influenced by my time in Ocean Falls and the memories of this town and paper mill follows me forever. I do believe that my family qualifies as being a part of the "Rain People" from Ocean Falls, what these residents are often called. However, I also realize that we were some of the "Newbies" since there were families in town who had lived there for several generations. Two of our daughters were born in Ocean Falls.
From an engineering viewpoint, the Ocean Falls Paper mill was most likely the best training ground anywhere for an engineer who wanted to specialize in the pulp and paper field. I believe it would be difficult to locate a similar paper mill anywhere in the world which could match the Ocean Falls Mill's ability to produce mechanical, sulfite and sulphate pulp within the same facility. Adding to this, the complexities of the many different paper grades produced by the 5 paper machines. The Ocean Falls Paper Mill was truly a unique mill.

Many of the residents of Ocean Falls have read the excellent book titled "The Rain People". This book written by Bruce Ramsey was published in 1971. Some of the material in this book is based on historical material collected by the local Ocean Falls historian James McKellar. I can highly recommend this book to anybody who have an interest in the birth and life of the paper mill town called Ocean Falls. Another recent book written by Paul Jones and published in 2005 is titled " Out of the Rain". This book depicts the life of a young boy during the years 1939 to 1949. It describes Mr. Jones's personal experiences having lived in Vancouver and Ocean Falls. A part of the book covers his time in the Canadian Navy during the Second World War. This book is also a very interesting and entertaining reference book related to Ocean Falls.

Many of the older residents of Ocean Falls have now fallen away. However, their children or grandchildren will most likely have an interest in the town from where they or their parents came from. In 2002 I learned of an addendum which had been published to the original book "The Rain People" This addendum describes the final years of the paper mill and the eventual demolition of both town and paper mill.. For me it was a bit sad to read this section which covers the final days of Ocean Falls as a paper mill town..

The content of the original book "The Rain People" is informative with many stories covering the lifestyle of the people living in this unique and very isolated town. This book makes you feel happy of having lived in Ocean Falls and it brings out many good and funny memories. You will have to have been from the "Falls" to really appreciate the finer points of the anecdotes. 

The first major reduction in mill production came in 1968 with the subsequent large layoff of mill staff. It was planned at that time to shut down the mill in stages. However, a newly elected Provincial Government decided to purchase the mill for a minimal sum of money to continue the operation of the mill thus saving the town from certain death. Several of the senior mill operators and maintenance people had already left Ocean Falls but were called back to operate the mill. Over several years, a valiant effort was made by the local unions and mill staff to keep the mill operating at a profit. However, the writing was on the wall for the Ocean Falls mill and the mill eventually ceased operation due to poor profitability. Studies were carried out to identify possible solutions for a different type of mill based on modern processes and modern equipment. However, quoting the published addendum, investments could not be located to permit a redesign of the mill thus providing it with a new future.

It must have been heartbreaking for the people living in Ocean Falls to realize that the end was near for their town, the mill and their employment. The long and drawn-out negotiations to keep the mill in operation resulted in some bitterness of some people towards the Government of the day and the previous mill owners. This bitterness was expressed in the addendum to the original book. I guess I would have liked to retain a happy memory of Ocean Falls gracefully sliding into the past, as have so many other older pulp and paper mills located in B.C.and Canada.

The stark reality of the Ocean Falls mill was; that it was one of  the more expensive mills to operate in the Province of B.C. in spite of the the hydro power savings. The isolated location of the paper mill resulted in many high cost expenditures not normally carried by other pulp and paper companies located closer to civilization. Everything had to be carried to and from the mill by boat or barge. This included everything and everything. Wood for the mill, all the mill chemicals and all new mill maintenance equipment and supplies. The finished paper products had to be shipped out by barge or ship since there were no roads into Ocean Falls. The cost of the wood for the mill was high due to long delivery distances. The mill was frightfully outdated operating paper machines built in the early 1900 with some machines driven by steam engines. The mill had to carry the cost of the necessary township infrastructure, a cost most other pulp and paper mills companies totally avoid. This meant the provision of housing, heating, electricity, and the maintenance cost of all buildings and roads. Due to the isolated location of the mill, it was necessary to retain a large, versatile maintenance staff. It was essential that the mill would be in a position to carry out major maintenance repairs with a minimum of delay in order to avoid production losses. This again meant the requirements for very well equipped repair shops. Most pulp and paper mills located closer to large cities rely on private companies to carry-out many of the large scale and often specialized  equipment repairs. Outside contractors can be brought in to most mills on short notice should a major maintenance problem occur.

History has shown, that pulp and paper mills much more modern than the Ocean Falls mill have had to be shut down permanently. This due to the very difficult cost environment many mills often operate within. Mills with quite modern production processes and equipment, and installed perhaps as late as 1980, have had to shut down. The Ocean Falls mill was totally devoid of  any air and water pollution control equipment. Such now obligatory systems are high cost items in any new pulp and paper mill. The Ocean Falls mill would not have been able to continue operation without such facilities.

In my opinion, the Ocean Falls paper mill town ended it's career in a noble way, having been the home to so many people since the beginning of  the 1900. From an economic, long term viewpoint, the Ocean Falls Mill created very good revenue for all involved, the Provincial Government, Investors, Mill equipment suppliers and the people who lived and worked in Ocean Falls.


Notes:
All comments, descriptions and explanations related to the Ocean Falls paper mill and town are solely my own. I am recalling events in my life which happened 40 years ago  Due to my long-standing interest in the life and history of Ocean Falls I felt I should communicate some of my memories and share some of my photographs.

The town of Ocean Falls still lives on albeit on a much smaller scale than that of the past. I send everybody still living in Ocean Falls my very best regards.
 

 

 

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